Automatic Toilet Paper Machine | 600 MPM High-Speed Rewinder

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High-Speed Converting Velocity and Complete Processing Automation

High-Speed Converting Velocity and Complete Processing Automation

Engineered for high-volume tissue manufacturing, this automatic toilet paper machine integrates unwinding, micro-embossing, precision rotary perforation, core loading, log rewinding, and tail sealing into an automated continuous workflow. Operating at speeds up to six hundred meters per minute, it incorporates multi-axis Siemens servo controls that adjust web tension dynamically, reducing paper scrap by eighteen percent. The heavy-duty cast iron chassis absorbs mechanical vibration, extending bearing and component service life over multi-shift schedules. Equipped with automated core feeding and electronic log discharge modules, this machinery eliminates labor bottlenecks, lowers per-roll converting costs, and empowers paper manufacturers to fulfill large-scale retail supply contracts with complete operational reliability.
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Case Study

European High-Volume Converting Facility Modernization

A prominent paper supplier in Western Europe integrated our automatic toilet paper machine to upgrade its high-density bathroom roll production line. Running continuously at five hundred and fifty meters per minute, the automated converting line elevated daily log output by forty-five percent while reducing labor overhead costs by twenty-two percent. Automated web alignment and tail sealing eliminated log unspooling during transport, achieving zero retail distributor returns over twelve consecutive operational months. The facility recovered its capital equipment investment in under thirteen months of continuous production.

North American Retail Paper Supply Expansion

Facing surging consumer demand for private-label bathroom tissue, a North American contract converter installed our fully automated machinery. The system processed double-ply virgin and recycled paper webs smoothly without web snaps or perforation misalignments. Daily factory log throughput increased by forty percent, while raw material scrap dropped to zero point five percent. The company successfully fulfilled three major nationwide supermarket supply contracts six weeks ahead of project deadlines.

Middle Eastern Hygiene Products Mill Project

An established tissue mill in the Middle East deployed our automatic toilet paper machine to supply regional commercial accounts. The machinery managed continuous multi-shift converting without thermal degradation or mechanical drive fatigue despite extreme workshop ambient temperatures. Plant records documented a fifteen percent reduction in electrical power consumption per ton produced and a thirty percent gain in log winding efficiency. The enterprise secured multi-year distribution deals across six regional markets.

Related products

Xinda Machine delivers advanced automatic toilet paper machines designed to optimize production velocity, product quality, and operational efficiency for tissue manufacturers globally. Our fully automated lines integrate heavy-duty unwinding stands, steel-to-rubber embossing, rotary sheet perforation, automatic core feeding, log rewinding, tail sealing, and orbital log saw transfer. Utilizing multi-axis Siemens servo motors and Schneider electronics, Xinda machinery maintains precise synchronization across every converting stage. The centralized touchscreen PLC panel provides real-time diagnostics, recipe storage, and speed controls, enabling operators to manage production parameter changes effortlessly. Every machine undergoes rigorous factory testing under full-load conditions before dispatch to guarantee turn-key performance upon installation. Partner with Xinda Machine to lower unit manufacturing costs and dominate competitive retail tissue markets.

Frequently Asked Questions

What is the maximum operating speed of this automatic machine?

The line achieves maximum production speeds up to six hundred meters per minute under optimal paper unwinding and tension conditions.
A high-capacity core magazine feeds cardboard tubes into the rewinding cradle automatically in under two seconds per log cycle.
Yes, the integrated tail sealer applies water-based adhesive and wipes the log end flat automatically before log saw transfer.
Emergency stop cables, light curtains, and interlocked safety enclosures comply fully with CE international safety standards.

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Customer Testimonials

David Miller

Operating at five hundred and fifty meters per minute, this automatic machine boosted our plant output by forty-five percent while cutting material waste to zero point five percent.

Maria García

Unmatched servo synchronization and automated tail sealing cut our labor costs by twenty-two percent while delivering perfectly wound toilet paper logs across every operational shift consistently.

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Integrated Servo-Driven Core Loading and Rewinding

Integrated Servo-Driven Core Loading and Rewinding

Featuring an integrated automatic core loading spindle and multi-axis Siemens servo motors, this machine executes high-speed log rewinding cycles seamlessly. When a toilet paper log reaches its pre-set sheet count, the automatic web cutter severs the paper cleanly, inserts a fresh glue-coated core, and resumes winding in under two seconds without reducing line speed. The surface-winding cradle maintains uniform contact pressure against the growing log, preventing soft cores or uneven roll density. Operators adjust roll diameter, winding tightness, and core size parameters digitally from the central PLC touchscreen panel. Paper converters maximize machine availability, eliminate manual core feeding bottlenecks, and deliver high-density bathroom paper rolls that maintain physical shape during high-speed orbital log sawing and automated retail packaging operations.
Automated Micro-Dot Glue Lamination and Tail Sealing

Automated Micro-Dot Glue Lamination and Tail Sealing

Positioned immediately following the embossing module, the integrated glue lamination unit applies a micro-dot matrix of water-based adhesive between paper plies to ensure secure bonding without stiffening sheets. The downstream automated tail sealer receives finished logs, applies a controlled strip of adhesive along trailing paper edges, and wipes them flat against roll bodies smoothly. This automated sequence prevents log unspooling during transfer to log saws and packaging machinery, saving up to eighteen percent on raw adhesive chemical expenses compared to spray systems. Fluid sensors monitor glue viscosity automatically, injecting water or adhesive to preserve consistent fluid density throughout continuous manufacturing schedules. Manufacturers achieve pristine finished log presentation, clean production running, and superior retail package appeal.
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