Vollautomatische Toilettenpapier-Wickelmaschine

Fully Automatic Toilet Paper Rewinding Machine | 250 m/min

Fully Automatic Toilet Paper Rewinding Machine – High-Speed, Precision Rewinding for Global Tissue Producers

The Fully Automatic Toilet Paper Rewinding Machine is engineered to meet the rigorous demands of modern tissue converting lines. Designed for continuous, high-speed operation, it transforms large jumbo rolls into neatly wound consumer-sized toilet paper rolls with consistent tension, precise perforation, and minimal waste. Built with advanced PLC control, automatic core loading, and edge trim removal, this machine ensures uniform roll density and clean tail sealing. Ideal for producers targeting the Middle East, Africa, South America, and Eastern Europe, it delivers reliable performance, low maintenance, and rapid changeover between roll sizes. With a robust steel frame and premium components, it withstands heavy-duty cycles while maintaining energy efficiency. The machine integrates seamlessly with existing production lines and supports customizable configurations.

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Advantages of the product

Unmatched Automation and Labor Savings

The Fully Automatic Toilet Paper Rewinding Machine revolutionizes production by automating the entire rewinding process—from core feeding to log ejection. This reduces manual intervention by over 80%, allowing operators to focus on quality control and line supervision. The system features automatic web tension control, splice detection, and tail sealing, ensuring uninterrupted operation. With fewer manual adjustments, human error is minimized, and production consistency improves. For manufacturers in regions with rising labor costs, this machine delivers a fast return on investment. Its user-friendly HMI allows quick parameter changes, enabling seamless transitions between different roll diameters and ply counts. The automation extends to fault diagnostics, which alert operators to issues before they cause downtime. This level of automation not only boosts throughput but also enhances workplace safety by keeping hands away from moving parts. The result is a reliable, high-output operat

Precision Engineering for Superior Roll Quality

Every component of the Fully Automatic Toilet Paper Rewinding Machine is designed for precision. The perforation unit ensures clean, consistent tear lines, while the winding section maintains uniform density across the log. This prevents loose or overly tight rolls, which can cause dispensing issues for end-users. The machine uses servo-driven axes for accurate cut-off and log transfer, ensuring square logs with minimal deformation. High-quality pneumatic systems control core chucking and log ejection, reducing mechanical wear. The result is a finished product that meets international quality standards, enhancing brand reputation. Additionally, the machine’s closed-loop tension control adapts to varying paper grades, from virgin pulp to recycled fibers, without sacrificing performance. This adaptability makes it a versatile asset for producers serving diverse markets. With precision at its core, the machine minimizes waste and maximizes yield, directly improving your bottom line.

Durable Construction and Low Maintenance

Built to withstand the rigors of 24/7 operation, the Fully Automatic Toilet Paper Rewinding Machine features a heavy-duty steel frame, precision-ground shafts, and premium bearings. This robust construction ensures long-term stability and minimal vibration, even at high speeds. Maintenance is simplified through centralized lubrication points and easy-access panels, reducing downtime during service. The machine’s modular design allows quick replacement of wear parts, such as perforation blades and core chucks, without extensive disassembly. Energy-efficient motors and optimized drive systems lower power consumption, contributing to lower operating costs. Furthermore, the control system logs maintenance schedules and alerts operators when service is due, preventing unexpected breakdowns. For businesses in remote or developing areas, this reliability translates to fewer spare parts requirements and greater uptime. The machine’s longevity and low maintenance needs make it a smart investmen

The Fully Automatic Toilet Paper Rewinding Machine represents the pinnacle of tissue converting technology. Unlike semi-automatic models, it requires minimal operator intervention, from loading jumbo rolls to ejecting finished logs. This machine is equipped with a PLC-based control system that synchronizes all functions, including web tension, perforation, and winding. The automatic core loader eliminates manual handling, reducing labor costs and improving safety. The machine’s perforation unit can be adjusted for different perforation lengths, catering to various market preferences. The winding section uses a surface winding principle with a rider roll to ensure uniform density. Additionally, the machine features an automatic log ejection system that transfers logs to the log saw, streamlining the production line. With a maximum operating speed of up to 250 m/min, it outpaces many competitors. The machine is also designed for energy efficiency, with variable frequency drives that optimize power usage. For international customers, the machine can be customized to meet local voltage and safety standards. Training and after-sales support are provided to ensure seamless integration into your facility. Whether you produce standard or jumbo rolls, this machine adapts to your needs, making it a versatile and profitable addition to your production floor.

Frequently Questions

What is the maximum production speed of the Fully Automatic Toilet Paper Rewinding Machine?

The machine can achieve speeds up to 250 meters per minute, depending on paper grade and roll specifications. This high speed ensures high output for large-scale production. Actual speed may vary based on operator settings and material characteristics. It is designed to maintain consistent performance even at maximum speed.

Can the machine handle different sizes of toilet paper rolls?

Yes, the machine is highly adjustable. It can produce rolls with diameters ranging from 90mm to 150mm and widths from 100mm to 200mm. Changeover between sizes is quick and straightforward, often requiring less than 30 minutes. This flexibility allows you to cater to diverse market demands without additional equipment.

What type of paper can be used with this machine?

The machine is compatible with a wide range of tissue papers, including virgin pulp, recycled pulp, and mixed fibers. It can process paper with a basis weight from 13 to 25 gsm. The tension control system automatically adjusts to different paper properties, ensuring consistent winding quality regardless of the material.

How is maintenance handled, and what spare parts are needed?

Maintenance is minimal and straightforward. The machine features centralized lubrication and easy-access panels. Common spare parts include perforation blades, core chucks, and belts. We recommend keeping a small inventory of these parts to minimize downtime. A detailed maintenance manual and schedule are provided.

Does the machine come with a warranty and after-sales support?

Yes, we offer a one-year warranty on major components. After-sales support includes remote assistance, on-site training, and readily available spare parts. Our global service network ensures quick response times, with technicians available for overseas support if needed.

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Customer Testimonials

Ahmed Al-Farsi

Excellent Performance and Reliability

Since installing the Fully Automatic Toilet Paper Rewinding Machine, our production efficiency has increased by 40%. The machine runs smoothly with minimal downtime. The automation features are a game-changer, allowing us to reduce labor costs significantly. The quality of the finished rolls is consistently excellent, and our customers have noticed the difference. Highly recommended for any tissue producer.

Maria Santos

Great Investment for Our Business

We were hesitant to invest in a fully automatic machine, but it has proven to be worth every penny. The machine is robust, easy to operate, and the after-sales support is outstanding. We produce various roll sizes, and changeover is quick. Our output has doubled, and we have expanded our market share. This machine is a must-have for serious manufacturers.

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High-Speed Production up to 250 m/min

The Fully Automatic Toilet Paper Rewinding Machine boasts a maximum speed of 250 meters per minute, enabling high-volume production to meet tight deadlines. This speed is achieved through advanced servo drives and optimized mechanical design, ensuring stability even at peak performance. Compared to standard machines, it delivers up to 30% higher output, directly boosting your profitability. The high-speed capability is complemented by precise tension control, which prevents paper breaks and ensures uniform roll density. This means you can produce more rolls per shift without compromising quality. For manufacturers looking to scale up, this machine provides the speed and reliability needed to stay competitive in the global market.

Advanced Automation for Reduced Labor

With automatic core loading, web splicing, and tail sealing, this machine minimizes manual intervention. Operators are only needed for monitoring and basic adjustments, reducing labor costs by up to 80%. The PLC system manages all critical parameters, ensuring consistent operation. This automation also improves safety by keeping hands away from moving parts. The intuitive HMI allows quick training, so new operators can be productive in hours. By reducing dependency on skilled labor, you can achieve stable production even in areas with labor shortages. This feature is particularly beneficial for manufacturers in emerging markets where labor costs are rising. The automation not only cuts costs but also enhances product consistency.

Fully Automatic Toilet Paper Rewinding Machine | 250 m/min

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Fully Automatic Toilet Paper Rewinding Machine – High-Speed, Precision Rewinding for Global Tissue Producers

Advantages of the product

Unmatched Automation and Labor Savings

Precision Engineering for Superior Roll Quality

Durable Construction and Low Maintenance

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